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I'm most excited about the nee Glow that they are going to use now.
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Historically, color of plastic will have as much impact on the flight of a disc as the plastic itself. If you throw Blue, Green, Yellow, Orange, White in Neutron or Proton, you will see as much variation in flight as you will see throwing 1 Neutron and 1 Proton. That's because of the cooling process from day to day. MVPs getting sneakier at hiding that by making "cosmic" discs so you have no idea what the cooling process was from day to day - they multi-port inject the molds so there's no way to tell if several discs were made at the same time at the same temperature. Hiding their "runs" so to speak. I won't buy Cosmic discs- can't get a read on them - and so much easier to lose in tallgrass and honeysuckle. Now - all that of course falls back to the mold - if they are tweaking the mold, then the next runs of Proton / Plasma / Fission will also feature whatever changes they made. So if the Cosmic Neutron is beefier - stands to reason the new Proton / Plasma / Fission Volts will also be beefier. I don't throw the Volt - so I don't really care. :D |
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Cooling processes SHOULD be standardized. They shouldn't be drastically different from run to run. As for the color vs plastic type..... absolutely untrue. Different plastics shrink at different values (I can happily show you the chart, it's in my toolbox). This would cause the disc to mold up slightly different in different plastics. Which could/would cause stability differences across different plastics. The color shouldn't make any difference at all. If you have discs of different colors that fly different, I guarantee it's not the color causing it. The whole "hiding the run" thing.....either you have WAY more inside information than I, or are completely clueless about injection molding. That's not at all what's happening there. Even with standard plastics, you couldn't tell one weeks run apart from the next, unless they labeled them different or some kind of physical change took place in the tooling or something. Even if the discs look slightly different, they could have been from the same run. Heck, I've seen parts from the same runs ran 20 minutes apart look like completely different parts, adjustment made at the press, and 4 mins later, parts are back to 100% normal. Also "tweaking" the mold, implying that the cavity or core of the mold (molding surfaces) were modified, is something thats VERY unlikely to be happening with any kind of frequency. That is very precise, very expensive work, that for disc golf discs, very likely isn't worth the changes. They are going to tweak a core insert to try and gain .5 stability on something for example. Way not worth it. |
OK, let me name a few things that determine the final shape of injection molded disc. Apart from a mold itself of course.
1. a chemical composition of used plastic 2. injection temperature 3. mold temperature 4. injection pressure - product density 4. mold time 5. the way of how discs are transported from a mold to a cooling area 6. cooling intensity (cooling area temperature) and direction of air flow Probably missed something, but the point is, that changing any of those will change the outcome. So now you have a hint of why none of the manufacturers products are consistent and why I would strongly suggest to start thinking of rating the discs not only by the design of the mold, but in combination of by the actual outcome. Precision (laser) measurement equipment is not expensive. All they need are a couple of DIY capable hardware and software engineers to come up with solutions. |
I still believe in the colors for whatever reason, cooling or otherwise. Took a long time for me to believe and you're not talking me out of it!
White FR inertia and yellow esp comets for me please haha |
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Should be rather easy if not over thinking this.
With every mold, first, they mold a prototype, which will be rated by pro team players. Then they will take the key measures, standardize it and from that point forward every deviations in +- directions will get an offset numbers from that standard. How much offset in numbers is needed per unit of measure can also be standardized linearly or exponentially, which ever method suits the best. |
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I used to float from the toolroom over to QC In the Injection molding place I worked. Part of our procedure was to pull "x" parts per hour off the presses and run them thru checks not unlike you are saying. Not every part, just a sample. When 15 presses were running, I could barely keep up with that, let alone checking even more parts. Maybe you are envisioning the process much different than I am though. |
Not at all. Assuming that all the critical points stay consistent throughout a single run, they'd only need to measure a several per run, per production line - just like you were saying.
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However, what SHOULD happen at the least, is unique #'s for the different plastic options. Plasma vs Cosmic Neutron for example, seem to be considerably different |
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